Pile Turner 1450

High-capacity pile handling for large-format printing and packaging

The FZS1450 Automatic Pile Turner is a heavy-duty, fully automatic solution designed for large-format printing and packaging environments where high pile weights, large sheet sizes, and production continuity are essential.

Combining pile turning, aeration, jogging, and dust removal in a single machine, the FZS1450 ensures perfectly prepared piles, improved print quality, and a significant reduction in manual handling and downtime.

Engineered for intensive industrial use, it is the ideal auxiliary equipment for offset printing, packaging, food packaging, and double-sided production workflows.

Key Benefits:

• Single-operator pressroom operation: Eliminates the need for manual pile turning, allowing the press to be run efficiently by one operator.
• Designed for large formats and heavy piles: Handles piles up to 1,600 kg and sheet sizes up to 1450 × 1100 mm, making it ideal for packaging and large-format applications.
• Improved print quality: Integrated dust and spray powder removal improves ink adhesion, reduces rejection rates, and extends blanket cleaning intervals.
• Higher productivity and less downtime: Turning, aeration, separation, and alignment are completed in 3–5 minutes, allowing more jobs to be processed per shift.
• Enhanced workplace safety: Eliminates manual lifting and pile handling, significantly reducing the risk of back injuries and health & safety issues.
• Fast return on investment: Payback time can be as short as 3 years, thanks to reduced labor costs and improved press efficiency.

Integrated functions

• Dust removal before and after printing: Removes paper fibers, scraps, dust, and excess spray powder, improving print quality and reducing reprints.
• Sheet separation via air cushion: High-pressure air creates separation between sheets, preventing misfeeds and double-sheet issues.
• Automatic pile alignment (jogging): Vibration platform and high-pressure blowers align the entire pile in one operation.
• Electrostatic neutralization (optional): Ionized air reduces static charges, ideal for coated papers and plastic substrates.
• Odor neutralization: Particularly important for food packaging applications.
• Automatic pile turning: Essential for perfecting, duplex printing, and packaging workflows.

Industrial reliability

The FZS1450 is built with high-quality international components (OMRON, Schneider, Delta, SMC, Panasonic, Oiltec) and designed for long-term industrial performance.

• Fully automatic and easy to operate
• Low maintenance requirements
• 1-year warranty, with no ongoing service costs
• Installation and training available (approx. 2 days)