Digital Production Line

Digital Production Line

Location:Bologna, Italy

Available quantity:1

Description

Digital FoldLine 180 + Digital Robot 2000C – Fully Automated Digital Book Production Line

The Digital FoldLine 180 combined with the Digital Robot 2000C represents a complete, fully automated solution for modern digital book production, transforming printed rolls into perfectly bound and trimmed books in one seamless workflow.

Designed to meet the growing demand for short-run, on-demand production, this integrated line eliminates manual handling and significantly reduces labor costs while maximizing efficiency, flexibility, and production speed. 

Starting from the web, the Digital FoldLine 180 processes the printed material through unwinding, folding, cutting, and stacking, creating perfectly aligned and pre-glued book blocks. These are then automatically transferred to the Digital Robot 2000C, where a highly advanced robotic system manages binding, trimming, and stacking operations with precision and consistency.


Thanks to its modular design and intelligent automation, the system ensures:

  • Continuous, in-line production from roll to finished book
  • Minimal setup time and fast changeovers between jobs
  • High production efficiency with reduced operator dependency
  • Maximum flexibility for different book formats and thicknesses


The Digital Robot 2000C features a fully automated perfect binding system, robotic handling, and integrated trimming, offering a new level of industrial performance with a “touchless” workflow concept. 

This production line is the ideal solution for printers looking to scale digital book manufacturing with consistent quality, high productivity, and future-ready automation.

Specifications

ManufacturerBBS
ModelDigital FoldLine 180 + Digital Robot 2000C
ConditionNew
Stock NumberBBS251334
Max. Web unwind diameter:1400mm
Max. Web width unwinder:900mm
Max. Mechanical Speed Unwinder:180m/min
Max. Web width Folding module:900mm
Folding Accuracy:≤0.5mm
Max. Mechanical Speed Folding module:180m/min
Signature length Cutting module:145-310mm
Signature width cutting module:105-280mm
Cutting Accuracy:±0.25
Max. mechanical Speed cutting module:180m/min
Book Block Length Staking module:150-310mm
Book Block Width Staking module:145-280mm
Book Block Thickness Staking module:3-50mm
Stacking Speed:≤1600c/h
Book Block Delivery Way Staking module:One book by one book, or multiple books in a stack
No. of Clamps Digital Robot 2000C Binder:4
Max. Mechanical Speed Digital Robot 2000C Binder:1600c/h
Book Block Length Digital Robot 2000C Binder:140-320mm
Book Block Width Digital Robot 2000C Binder:120-270mm
Book Block Thickness Digital Robot 2000C Binder:3-50mm
Cover Length Digital Robot 2000C Binder:140-320mm
Cover Width Digital Robot 2000C Binder:250-590mm
Power Required Digital Robot 2000C Binder:17kw
Untrimmed Book Size Trimmer:Max: 370x300mm - Min.: 145x105mm
Trimmed Book Size:Max: 360x295mm - Min.: 140x100mm
Trim Thickness:3-50mm
Mechanical Speed Trimmer:15 cycles/ min
Power Trimmer Required:8.5kw
Machine Trimmer Weight:2000KG
Max. Speed of Stacking:900 stacks/h
Spine Length Stacker:140-320mm
Book Width Stacker:120-280mm
Stacking Height:Max.:50mm
Power Required stacker:0.9kw
Machine stacker Weight:100kg
Machine stacker Dimensions (LxWxH):1150x700x870mm