Digital Production Line

Digital Production Line
Location:Bologna, Italy
Available quantity:1
Description
Digital FoldLine 180 + Digital Robot 2000C – Fully Automated Digital Book Production Line
The Digital FoldLine 180 combined with the Digital Robot 2000C represents a complete, fully automated solution for modern digital book production, transforming printed rolls into perfectly bound and trimmed books in one seamless workflow.
Designed to meet the growing demand for short-run, on-demand production, this integrated line eliminates manual handling and significantly reduces labor costs while maximizing efficiency, flexibility, and production speed.
Starting from the web, the Digital FoldLine 180 processes the printed material through unwinding, folding, cutting, and stacking, creating perfectly aligned and pre-glued book blocks. These are then automatically transferred to the Digital Robot 2000C, where a highly advanced robotic system manages binding, trimming, and stacking operations with precision and consistency.
Thanks to its modular design and intelligent automation, the system ensures:
- Continuous, in-line production from roll to finished book
- Minimal setup time and fast changeovers between jobs
- High production efficiency with reduced operator dependency
- Maximum flexibility for different book formats and thicknesses
The Digital Robot 2000C features a fully automated perfect binding system, robotic handling, and integrated trimming, offering a new level of industrial performance with a “touchless” workflow concept.
This production line is the ideal solution for printers looking to scale digital book manufacturing with consistent quality, high productivity, and future-ready automation.
Specifications
| Manufacturer | BBS |
| Model | Digital FoldLine 180 + Digital Robot 2000C |
| Condition | New |
| Stock Number | BBS251334 |
| Max. Web unwind diameter: | 1400mm |
| Max. Web width unwinder: | 900mm |
| Max. Mechanical Speed Unwinder: | 180m/min |
| Max. Web width Folding module: | 900mm |
| Folding Accuracy: | ≤0.5mm |
| Max. Mechanical Speed Folding module: | 180m/min |
| Signature length Cutting module: | 145-310mm |
| Signature width cutting module: | 105-280mm |
| Cutting Accuracy: | ±0.25 |
| Max. mechanical Speed cutting module: | 180m/min |
| Book Block Length Staking module: | 150-310mm |
| Book Block Width Staking module: | 145-280mm |
| Book Block Thickness Staking module: | 3-50mm |
| Stacking Speed: | ≤1600c/h |
| Book Block Delivery Way Staking module: | One book by one book, or multiple books in a stack |
| No. of Clamps Digital Robot 2000C Binder: | 4 |
| Max. Mechanical Speed Digital Robot 2000C Binder: | 1600c/h |
| Book Block Length Digital Robot 2000C Binder: | 140-320mm |
| Book Block Width Digital Robot 2000C Binder: | 120-270mm |
| Book Block Thickness Digital Robot 2000C Binder: | 3-50mm |
| Cover Length Digital Robot 2000C Binder: | 140-320mm |
| Cover Width Digital Robot 2000C Binder: | 250-590mm |
| Power Required Digital Robot 2000C Binder: | 17kw |
| Untrimmed Book Size Trimmer: | Max: 370x300mm - Min.: 145x105mm |
| Trimmed Book Size: | Max: 360x295mm - Min.: 140x100mm |
| Trim Thickness: | 3-50mm |
| Mechanical Speed Trimmer: | 15 cycles/ min |
| Power Trimmer Required: | 8.5kw |
| Machine Trimmer Weight: | 2000KG |
| Max. Speed of Stacking: | 900 stacks/h |
| Spine Length Stacker: | 140-320mm |
| Book Width Stacker: | 120-280mm |
| Stacking Height: | Max.:50mm |
| Power Required stacker: | 0.9kw |
| Machine stacker Weight: | 100kg |
| Machine stacker Dimensions (LxWxH): | 1150x700x870mm |





























